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SVG Hybrid Active Power Factor Correction system

Static VAR Generator (SVG) Hybrid Active Power Factor Correction system (HAPFCs) is a device connected in parallel with the load to be compensated. The device is a controlled current source which provides a current waveform in real time.

  • Brand:

    ZDDQ
  • item no.:

    ZD-HYB-SAS
  • Payment:

    LC,TT
  • product origin:

    China
  • Color:

    RAL7035
  • shipping port:

    Shanghai
  • Lead Time:

    15days
  • Product Detail


Overview

ZD-CSVG-2000 dynamic hybrid reactive compensation device consists of two parts – static reactive generator unit and switching capacitor / reactor reactive compensation unit. In ZD-CSVG-2000 hybrid dynamic reactive compensation device, each unit is designed and produced in the method of low power, small volume and low cost, and both of them are optional, and can be combined in the best and flexible way according to the actual reactive state of the site, so as to achieve the optimum ratio of operation effect and cost.

Typical Design

The reactive compensation is usually configured on the basis of 30% of the transformer capacity, for example, 400KVA transformer is usually configured with 120kvar-capacity reactive compensation device, and in special cases, first test the power quality, and then confirm the configuration capacity according to the test result.

SVG module and capacitor capacity in the compensation capacity can be configured flexibly, to achieve the optimum  compensation effect.

Hybrid PFC

Technical Data

Electrical properties Rated voltage 400/690VAC
Operating frequency 50/60Hz
Electrical connection Three-phase four-wire/ three-phase three-wire
Capacity of whole cabinet 50~500kvar
Switch of capacitors Thyristor,compound switch, contactors
Compensation mode Either three-phase compensation or single-phase compensation
Compensation effect The system power factor is greater than 0.98 after compensation within the rated capacity.
SVG module response time <5ms
Capacitor response time <1s
Active loss of system <3%
Output current limit Automatically limited within 100% of rated capacity to output
Number of units connected in parallel ≤10 units
MTBT >100,000 hours
Control characteristics  Controller DSP+FPGA
Switching frequency 12.8K
Capacitor control interface 16 ways
Communication mode Adopt Modbus remote communication protocol; communication interface adopts RS485 and CAN bus, supporting USB data download.
Control connection Fiber or electrical connection
Structural characteristics Weight Refer to the model selection table.
Level of protection IP20
Cooling method Air cooling
Noise <50db
Installation method Cabinet mounting.
Environmental requirements Ambient temperature -20~55℃
Relative humidity Maximum 95%, without condensation
Mounting height above sea level ≤1,000m at rated capacity; appropriately reduce the capacity if it is greater than 1,000m 

Typical Applications

SVGs have many low and high voltage potential applications where their use offers many benefits.

  1. Installations with fast changing reactive power demand like electric arc furnaces and ball mills
  2. Highly dynamic loads where the power factor fluctuates rapidly or in big steps like cranes, sawmill machinery, welding machines, etc.
  3. Correction of leading power factor like in data centers, enabling back-up generators to more easily synchronise with the network
  4. UPS systems.
  5. Solar and wind turbine generators.
  6. Railway electrification systems: Trains & trams
  7. Loads with low power factor: Motors, cables, lightly loaded transformers, lighting, etc.

Responding to System Variations

The increase of non-linear and other challenging loads in electrical grids present unique power quality challenges. As a result ZDDQ has developed a ZD-CSVG-2000 hybrid dynamic reactive compensation device  that provides a cost effective and very fast  solution to power system variations enabling longer equipment life, higher process reliability and reduced energy losses, complying with most demanding power quality standards and grid codes.

ZD-CSVG-2000 hybrid dynamic reactive compensation device is a flexible, high performance and cost effective solution used to mitigate power quality problems generated by the equipment installed in electric power systems, enhancing equipment operating life-time, and improving power system capacity. These Smart Active Power Quality hybrid systems can be programmed to provide the following functions in real time:

  1. Eliminate harmonic currents and voltages.
  2. Power factor correction (lagging or leading).
  3. Reduction of voltage variations (sags and swells).
  4. Voltage fluctuations (flicker) mitigation.
  5. Load balancing in three-phase systems.
  6. The systems have the flexibility of a voltage range from 380V up to 690V.
  7. Step-up transformer. Over 1 kV we use a step-up transformer.

Hybrid dynamic reactive compensation 

ZD-CSVG-2000 hybrid dynamic reactive compensation device  has many competitive Advantages:

  1. Stepless & Seemless output: No visible “steps” in the reactive power, achieving a better performance than only using capacitor bank or reactor bank steps.
  2. Complete power quality improvement solution for low or high voltage applications including real-time elimination of harmonics, flicker mitigation and load balancing.
  3. Only one CT-signal input required from the system: No need for duplicated CTs.
  4. No System Hunting. No need for extra controller for the capacitor bank or for the reactor bank.
  5. No need for different step ratios: Capacitor banks can be built with all steps of the same rating, making the design simple and needing only one type of capacitor unit in stock. Steps can be of largest suitable rating to optimize costs and reduce layout.
  6. Two operation modes: Ultra-fast mode for changing loads in open-loop, and PFC mode for traditional closed-loop control.
  7. Capacitive and inductive real-time reactive power compensation: The hybrid reactive compensation can also produce inductive reactive power. This ensures that there will be no overcompensation from steps or loads.
  8. Stable control as all power quality problems of the installation are managed by a single controller.
  9. Easy installation, commissioning and operation with touchscreen HMI.
  10. No risk of harmonic amplification or resonance in the system.
  11. Compact design and easily expandable.

Model Table

Applied Type Model Voltage Class SVGM Module Capacity  Capacitance  Dimension
SVG Module ZD-CSVG-2000/50 400V 50kvar 0kvar 800×600×1,200mm
ZD-CSVG-2000/100 400V 50kvar 50kvar 800×600×1,200mm
ZD-CSVG-2000/240 400V 50kvar 190kvar 800×600×1,200mm
ZD-CSVG-2000/360 400V 50kvar 310kvar 800×600×1,200mm
Higher capacity 400V Customized Customized Standard cabinet/ Customized


Applications

ZD-CSVG-2000 hybrid dynamic reactive compensation device  are widely used for fluctuating loads such as motors, variable frequency drives, melting furnace from Steel Rolling mills,Chemical industry,Cement plant, Suger plant, Textile, Hospitals, Hotels, Building segment,Automobile industry,Oil and gas industry, public grid etc.









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